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Thursday, May 28, 2009

METHOD TO THE MADNESS

I've been besieged with incompetence of late.My suggestion to the long to be PRO's out there is to stay focused and ahead of the pack.If you want to run with the BIG DOGS you can’t PISS like a PUPPY!

Processes are improved and adjusted by professionals on a basis of necessity ,following these trends tend to pay off.I found constructive pointers on the web worth a UNI DEGREE. Read between the lines ,master the correct trend or craft your own!

8D (Eight Disciplines)
Extremely useful and my good tendency followed and implemented religulously.

Click on the image to enlarge

1. Use Team Approach
Establish a small group of people with the knowledge, time, authority and skill to solve the problem and implement corrective actions. The group must select
a team leader.
2. Describe the Problem
Describe the problem in measurable terms. Specify the internal or external customer problem by describing it in specific terms.
3. Implement and Verify Short-Term Corrective Actions
Define and implement those intermediate actions that will protect the customer from the problem until permanent corrective action is implemented. Verify with
data the effectiveness of these actions.
4. Define and Verify Root Causes
Identify all potential causes which could explain why the problem occurred. Test each potential cause against the problem description and data. Identify
alternative corrective actions to eliminate root cause.
5. Verify Corrective Actions
Confirm that the selected corrective actions will resolve the problem for the customer and will not cause undesirable side effects. Define other actions, if
necessary, based on potential severity of problem.
6. Implement Permanent Corrective Actions
Define and implement the permanent corrective actions needed. Choose on-going controls to insure the root cause is eliminated. Once in production, monitor
the long-term effects and implement additional controls as necessary.
7. Prevent Recurrence
Modify specifications, update training, review work flow, improve practices and procedures to prevent recurrence of this and all similar problems.
8. Congratulate Your Team
Recognize the collective efforts of your team. Publicize your achievement. Share your knowledge and learning.

More gravy to keep the Frenetics on TARGET (LINKS) :

CAPA - Corrective Preventive Actions Presentation (137kB PPS)
Statistical process control

Statistical Process Control (SPC) is an effective method of monitoring a process through the use of control charts. Control charts enable the use of
objective criteria for distinguishing background variation from events of significance based on
statistical techniques.

Failure mode and effects analysis

A failure modes and effects analysis (FMEA) is a procedure for analysis of potential failure modes within a system for classification by severity or
determination of the effect of failures on the system.

CapaSys

Compliance requires organizations to capture all corrective action issues and track their corrective action process to completion. About 30% to 50% of all 483 citations in FDA regulated industries are related to problems with Corrective Action & Preventive Action (CAPA) processes.

Steps to Competitiveness

Ishikawa diagram AKA Fishbone

Ishikawa diagrams (also called fishbone diagrams or cause-and-effect diagrams) are diagrams that show the causes of a certain event. A common use of the Ishikawa diagram is in product design, to identify potential factors causing an overall effect.

More on Fishbone

That should do it , feel enlightened…...ez

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